MBBR / FAB MEDIA
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MBBR /FAB MEDIA​
MBBR (Moving Bed Biofilm Reactor) / FAB Media is an innovative and highly efficient biological treatment solution developed to meet the growing demands of modern wastewater treatment systems. Engineered with precision, this media plays a crucial role in enhancing the biological treatment process by providing an ideal surface for the growth and attachment of active microorganisms.
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The media is designed with a unique geometric structure that offers an exceptionally high protected surface area. This allows dense biofilm formation, which significantly improves the breakdown of organic pollutants such as BOD (Biochemical Oxygen Demand) and COD (Chemical Oxygen Demand). As a result, it ensures superior treatment efficiency, improved water clarity, and consistent performance even under varying load conditions.
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One of the key advantages of MBBR / FAB Media is its free-floating capability within the aeration tank. This continuous movement ensures uniform distribution of microorganisms, better oxygen transfer, and maximum contact between wastewater and biomass. The dynamic motion also helps prevent clogging and reduces the chances of channeling, which is commonly seen in traditional fixed media systems.
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Manufactured from high-grade virgin polypropylene (PP), the media exhibits excellent mechanical strength, chemical resistance, and thermal stability. It is capable of withstanding harsh industrial conditions, including exposure to chemicals and fluctuations in temperature, without compromising its structural integrity or performance. The lightweight nature of the media further simplifies handling, installation, and operation.
MBBR / FAB Media is widely used in a variety of applications including Sewage Treatment Plants (STP), Effluent Treatment Plants (ETP), industrial wastewater treatment systems, aquaculture setups, and water recycling units. It is suitable for both new plant installations and for upgrading existing systems to enhance capacity and efficiency without major structural modifications. The media is also known for its low maintenance requirements and long service life, making it a cost-effective solution for long-term operations. Its self-cleaning mechanism, achieved through continuous movement and aeration, minimizes sludge accumulation and reduces operational downtime.Â
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Key features of this media include high surface area, excellent biofilm support, resistance to clogging, durability, ease of installation, and stable performance across diverse environmental conditions. These attributes make MBBR / FAB Media a reliable and sustainable choice for industries aiming to achieve efficient and eco-friendly wastewater treatment.
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Product Specifiction
| TYPE OF MEDIA | MBBR/FAB |
|---|---|
| M.O.C. | RECYCLED POLYPROPYLENE UV STABILIZED |
| Color | BLACK |
| Height, mm | 16 mm ( 15 to 16 mm ) |
| Diameter, mm | Dia. 22 mm ( 21 to 22 mm ) |
| Thickness | 1 mm (0.5 to 1 mm) |
| Shape | CYLINDRICAL CORRGATED RIGID WITH 24 EXTERNAL FINS & 6 COMPARTMENT (7 HOLES) |
| Density gm/cc | 0.93 to 0.98 gm/cc |
| Media Filling Rate Range | 25-55% |
| Specific Weight (kg/M2) Surface Area | 0.37 |
| PSA/TSA Ratio | 75% |
| Maximum Operating Temp | 80 Degree |
| Life Span | 6-8 YEARS |
| Make | P.N.INDUSTRIES |
| PACKING | PACKED IN PP BAGS |
| STORAGE | MEDIA MUST BE STORED IN SHEDED AREA WITH ADEQUATE VENTILATION. AVOID DIRECT SUN LIGHT |
| Media Fill Rate Range | 25 – 55 % |
